Quality Custom Packging Solutions | Wholesale Prices | Fast Shipping

phone 1 312-280-5876 email [email protected]
X

Mylar Roll

Extends the shelf life of food and medical products with a mylar roll. They protect your product against moisture, oxygen, and UV light and preserve the taste, smell, and quality of your product. These rolls are made from premium film that maintains your product's freshness by keeping moisture, air, and contaminants out.  At Expert Custom Boxes, we offer customized mylar rolls on which you can print your brand logo, special message, and product label that boost customer trust. 

  • Description

  • Frequently Asked Questions FAQs

  • Specification

Extends the shelf life of food and medical products with a mylar roll. They protect your product against moisture, oxygen, and UV light and preserve the taste, smell, and quality of your product. These rolls are made from premium film that maintains your product's freshness by keeping moisture, air, and contaminants out.  At Expert Custom Boxes, we offer customized mylar rolls on which you can print your brand logo, special message, and product label that boost customer trust. 

How Does a Mylar Roll Create A Powerful Brand Statement?

Custom mylar rolls boost your brand image by combining aesthetic appeal with high-end performance protection. Our mylar sheets create a powerful brand statement by visually and physically signaling quality, freshness, and professionalism to customers. Mylar films offer a smooth surface for high-quality printing and finishing that distinguishes your products in the market. Your customer associates the airtight, smell-proof, and moisture-resistant properties with high product safety. 

Give Maximum Protection To Your Product As They Deserve

Mylar rolls are manufactured from BoPET that serve as an impenetrable barrier for moisture, oxygen, UV rays, and odor, making sure that your products are always in pristine condition until delivered.

How Are Mylar Rolls Manufactured?

  • PET polymer is melted and extruded into a thin and uniform plastic sheet.

  • The sheet is stretched on both sides to align the polymer molecules for greater tensile strength and dimensional stability.

  • The finished film can be coated with aluminum to improve moisture, oxygen, light, and heat barrier properties.

How Can Custom Mylar Roll Elevate Your Product's Perceived Value? 

Our custom mylar films provide exceptional protection with high-end visual aesthetics to your product that increase the product's perceived value. You can customize your Mylar sheet for two purposes. 

Customize Mylar Rolls To Match Your Packaging Needs

  • Custom Mylar rolls can be made from a range of materials, including standard PET film, metalized film, clear film, white film, and kraft laminated film.

  • Choose the perfect thickness, roll width, roll length, core diameter, and repeat length for your packaging that fits your product.

  • Select the material that offers exceptional protection against moisture, oxygen, ultraviolet light, and grease.

Customize Mylar Rolls To Match Your Brand Needs

  • Use flexographic, rotogravure, digital, or CMYK full-color printing that transforms ordinary Mylar rolls into eye-catching packaging.

  • Give Mylar sheets a premium look by using matte, gloss, soft-touch, metallic, holographic, frosted, or Spot UV finishes. 

  • Print your brand logos, product information, QR codes, and promotional graphics that strengthen your brand identity.

What Are The Industry Use Cases Of Mylar Roll?

Due to their high tensile strength and exceptional dielectric properties, Mylar rolls are utilized across multiple industries. 

  • Packaging of Foods: Mylar rolls have the ability to keep foods fresh and retain their smell, along with increasing shelf-life, and are used in the conversion process into custom mylar bags for packaging.
  • Electronics and Electricals: The high level of insulation and moisture-resistant nature of Mylar rolls makes them perfect packaging for the protection of electronic parts, cables, batteries, and insulators.
  • Medical and Pharmaceuticals: Mylar rolls provide high-barrier packaging which helps in protecting medical and pharmaceutical equipment from moisture, oxygen, and contaminants.
  • Aerospace and Manufacturing: The durable and heat-resistant nature of Mylar rolls makes them useful for aerospace insulation, industrial laminates, protective film, and other manufacturing needs.
  • Graphics, Photography and Display: Mylar rolls find usage in graphics, photography, protective cover sheets, and other premium graphic printing. They are also used as raw material in custom printed pouches.

Why Can Expert Custom Boxes Be Your Trusted Partner?

At Expert Custom Boxes, we offer mylar rolls made from premium materials at wholesale rates, with free design support and free shipping across the USA. Our experienced team works closely with you to deliver packaging that matches your brand and product requirements.

Our Order Process 

  • Explore custom Mylar roll specifications and printing options

  • Send quantity, size, and print details for a quote

  • Review and approve a digital proof

  • Production begins after approval

  • Mylar rolls ship within 5–7 business days

Q: What Types Of Material Do You Provide For Your Custom Mylar Rolls?

A: We provide PET Mylar rolls, metallized Mylar rolls, clear film rolls, white film rolls, kraft-laminated film rolls, recyclable mono-material film rolls, high barrier films, and many others.

Q: Do You Provide Any Printings For Mylar Rolls?

A: We print your logo and all the necessary information such as barcode, QR code, nutritional information, and promotional images using flexographic, rotogravure, digital, or CMYK printing.

Q: Can I Customize Mylar Rolls?

A: We produce Mylar rolls in custom sizes, including width, length, core diameter, repeat length, and film thickness, according to your packaging requirements.

Q: How Long Does It Take For Manufacturing?

A: It takes about 5-7 business days after you approve the digital proof, with free delivery across the USA.

Dimensions Custom Shapes & Sizes
Printing CMYK, PMS, No Printing
Material 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, White Cardboard, Rigid
Quantities Starting as low as 100 units
Coating Gloss, Matte and Spot UV
Finishing Spot UV, Embossing, Debossing, Gold and Silver Foil Stamping
Included Options Perforation, Die Cutting, Gluing, Scoring
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 8 - 10 Business Days, Rush Available

Materials & Add-ons

Cardstock

Cardstock

Cardstock forms the base material for most retail boxes, folding cartons, and product packaging. They are available in different thicknesses including 14pt, 16pt, 18pt and 24pt. Each thickness range provides the right balance of strength, print quality, and cost for your project

kraft stock

Kraft (Recycleable)

Natural, unbleached recyclable kraft stock offering exceptional durability and an earthy, eco-conscious aesthetic for eco-friendly custom packaging solutions available in multiple thicknesses.

Corrugated

Corrugated

Corrugated stocks are used for shipping and ready-to-sell packaging. These stocks consist of fluted sheets (E-flute, B-flute) placed between two liner boards, which gives them reliable durability. Most corrugated material is recyclable, keeping the environment clean and reducing extra packaging costs

Rigid

Rigid Board (36pt / 48pt)

Extra-thick and non-folding board wrapped with decorative paper or fabric for a magazine-quality finish. Delivers unmatched structural strength for high-value products.

Offset Printing

Offset Printing

The high-quality printing method that uses plates for precise color matching. It delivers consistent, professional results across thousands of units.

Digital Printing

Digital Printing

The plate-free and cost-effective printing method, and is ideal for prototypes, short runs, and quick-turnaround projects.

Screen Printing

Screen Printing

A simple screen printing process where ink is pressed through a mesh screen directly onto the material. It offers low setup costs for small orders, high ink coverage on dark or textured packaging, and vibrant results for simple, bold designs.

Pantone colors

Pantone Special Colors

Precise, consistent color matching that eliminates color variation risks common with standard CMYK printing. Essential for brands with established and strict color identities.

food ink

Eco-Friendly Inks (Soy/Vegetable & Water-based)

These are low-VOC and sustainably sourced inks that deliver vibrant, eco-conscious color. This ink is derived from renewable resources that support circular packaging goals.

Fluorescent Colors

Fluorescent Colors

These are low-VOC and sustainably sourced inks that deliver vibrant, eco-conscious color. This ink is derived from renewable resources that support circular packaging goals.

Gloss lamination

Gloss Lamination

A reflective lamination film that increases color intensity and provides an elegant and shiny appearance to printed packages.

Matte Lamination

Matte Lamination

A smooth and non-glare laminated film offering a modern and elegant look. This type of lamination offers minimal glare, thus making text and images more readable.

Soft Touch Lamination

Soft Touch Lamination

Velvety-textured coating that adds a premium, tactile feel that resists fingerprints and glare while feeling luxurious to the touch

Anti Scratch Lamination

Anti Scratch Lamination

A scratch-resistant BOPP film designed to resist scratches on packaging during transportation and handling.

PU Foam Insert

PU Foam Insert

Protect your products in style with PU foam inserts designed for a perfect, snug fit. This durable, shock-absorbing cushioning ensures safe transit while giving your packaging a sleek, professional, high-end unboxing feel.

EVA Foam Insert

EVA Foam Insert

Give your products reliable protection with EVA foam inserts tailored to fit every contour. Lightweight yet durable, it shields against shock during transit, adding a clean and premium touch to your packaging.

EPE

EPE Foam Insert

Keep your products safe and secure with custom EPE foam inserts engineered for a precise, snug fit. This flexible, impact-resistant cushioning protects against bumps, adding a neat, organized, high-quality feel to your packaging.

Card Insert

Card Insert

Add a polished finishing touch with a card insert designed to fit your packaging perfectly. Sturdy and versatile, it keeps products secure and organized while creating a clean, professional look.

Corrugated Insert

Corrugated Insert

Add sturdy protection with a corrugated insert designed to fit your packaging perfectly. This durable, lightweight material keeps products secure during transit while giving your brand a clean and eco-friendly presentation.

Gold Foil Stamping

Gold Foiling

Give your packaging a high-end aesthetic appeal with a luxurious gold foil finish. The rich metallic shine adds premium shimmer and elevated brand appeal, creating a striking, high-end unboxing experience customers will notice and remember.

Silver Foil Stamping

Silver Foiling

Elevate your packaging with a sleek silver foil finish that brings sharp, modern shine and premium sophistication to every product. Customers will instantly notice the polished, eye-catching detail that makes your brand feel elevated.

Copper Foil Stamping

Copper Foiling

Add a touch of warmth and character with a copper foil finish that turns ordinary packaging into a standout statement piece. Its earthy, radiant glow gives your brand a distinctive, artisanal edge.

Holographic Foil Stamping

Holographic Foiling

Turn your packaging into a color-changing experience with holographic foiling that shifts and shimmers with depth and light from every 3D angle. This bold, futuristic effect creates a playful, premium feel your brand deserves.

Embossing

Embossing

Embossing technique creating raised designs for a premium 3D look, adding an artisanal touch to logos and text.

Debossing

Debossing

In this process, a design, logo, or text is pressed into the surface of the packaging material, creating a recessed effect.

Spot Gloss UV

Spot Gloss UV

UV coating applied to a specific area for targeted shine and contrast, drawing the eye to logos, text, and graphic details

Die Cut Window

Die Cut Window

Give your packaging a premium look with a custom die cut window that lets your product shine through. This eye-catching feature boosts shelf appeal and builds customer trust.

PVC Window

PVC Window

Die-cut shape layered with clear film that showcases the product inside. It builds customer trust by allowing visual inspection before purchase

Ribbon

Ribbon

Decorative elements to give a gift-worthy finishing touch to your product. Available in different material options, widths, and colors.

Call Now For Quick Assistance

Our packaging experts will help turn your ideas or requirements into a perfectly designed reality
box1
box2