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Custom Poly Mailers

Custom poly mailers are lightweight and durable. They are built to ship your products safely and professionally. At Expert Custom Boxes, we produce branded poly mailers exactly as your brand needs. Waterproof, tear-resistant, and fully printed with your logo and artwork. These mailers protect your products and promote your brand with every single delivery. 

 

  • Description

  • Frequently Asked Questions FAQs

  • Specification

Shipping is a brand moment. Every order that leaves your warehouse is an opportunity to make an impression. All before your customer even opens the package. Custom poly mailers turn that moment into a marketing tool. Lightweight, waterproof, fully branded, and built to survive every stage of the delivery chain.

At Expert Custom Boxes, we produce custom printed poly mailers for e-commerce brands, clothing sellers, subscription businesses, and retail operations across the US. Every mailer is built to your exact size with your logo, your colors, and your brand identity printed clearly on every surface.

 

Why Choose Custom Poly Mailers?

Poly mailer bags are the most practical shipping solution for soft goods and lightweight products. Here is why so many e-commerce brands make them their default:

  • Lightweight construction keeps shipping costs lower than box-based alternatives.

  • The durable material resists tearing and puncturing during delivery.

  • A waterproof surface protects contents from environmental impacts.

  • The Tear resistant construction handles rough sorting.

  • Tamper evident self-seal closure gives customers confidence in product security.

  • Cost effective per-unit pricing makes them ideal for high-volume shipping operations.

According to industry data, switching from boxes to poly mailers for eligible products reduces per-shipment packaging costs by up to 40 percent. For high-volume ecommerce sellers, that saves compounds quickly.

 

Premium Materials for Maximum Protection

Every waterproof poly mailer we produce is made from high-quality polyethylene film. Here is what we offer:

Material

Best For

LDPE

Standard e-commerce and retail shipping mailers

Co-Extruded Polyethylene

Extra durability for heavier or sharper products

Recycled Polyethylene

Eco-friendly and sustainable brand commitments

Virgin PE

Maximum clarity and print quality for premium brands

Eco-friendly poly mailers made from recycled polyethylene are growing in demand as more US ecommerce brands commit to reducing their environmental footprint without increasing shipping costs.

 

Fully Customizable Poly Mailers

Every poly mailer with logo order at Expert Custom Boxes is built around your brand. Here is what you can personalize:

  • Custom sizes from small accessory mailers to large apparel bags.

  • Custom shapes including standard rectangular and specialty formats.

  • CMYK full-color printing for vivid and detailed brand artwork.

  • PMS color matching for precise brand color accuracy.

  • Gloss finish for a bright and eye-catching exterior surface.

  • Matte finish for a refined and understated premium look.

  • Inside printing for a branded reveal when customers open the mailer.

  • Outside printing with full surface coverage for maximum brand visibility.

  • Single adhesive strip for standard closure.

  • Double adhesive strip for returns-friendly packaging.

Personalized poly mailers with inside printing are especially popular for subscription brands and boutique clothing sellers where the opening experience is part of the product value.

 

Industries We Serve

Custom shipping mailers work across a wide range of product categories:

Industry

Products Shipped

Fashion and apparel

T-shirts and clothing

Beauty and cosmetics

Skincare and makeup accessories

Subscription boxes

Monthly curated product deliveries

Jewelry

Small accessories and jewelry items

E-commerce stores

Any soft or lightweight retail product

Retail brands

Direct-to-customer and retail fulfilment

 

Available Customization Options

Feature

Options

Material

  • LDPE

  • Recycled PE

  • Virgin PE

Printing

  • CMYK

  • PMS

Finish

  • Gloss

  • Matte

Sizes

Fully custom

Thickness

2 Mil to 4 Mil

Closure

Single or Double Adhesive Strip

 

Benefits of Custom Poly Mailers

Branded poly mailers do more than ship a product. Here is the full business case:

  • Lower shipping costs compared to box-based alternatives

  • Better brand recognition through full surface custom printing

  • Enhanced customer experience with a clean and professional delivery

  • Moisture and waterproof protection throughout the delivery chain

  • Secure tamper-evident closure for customer confidence

  • Recyclable poly mailers available for eco-conscious brand positioning

 

Why Order From Expert Custom Boxes?

Here is what makes us the right partner for your poly mailing bags:

  • Free design support from our in-house creative team at no extra charge

  • Free shipping on qualifying orders across the continental United States

  • Low MOQ so brands can access wholesale quality easily

  • Fast turnaround with standard orders ready in ten to twelve business days

  • Wholesale pricing that scales as your order volume grows

  • Premium printing with sharp detail and accurate color matching

  • Sustainable material options for eco-focused brand requirements

Ready to make every shipment a brand moment worth remembering? Reach out to Expert Custom Boxes today and request your free quote for wholesale poly mailers built around your brand, your product, and your customers. Printed poly mailers that protect, impress, and deliver. Every single time.

 

Q: Are custom poly mailers waterproof?

A: Yes, every waterproof poly mailer we produce uses polyethylene film that is fully resistant to water and moisture throughout the delivery process.

Q: Can I print my logo on poly mailers?

A: Custom courier bags with full logo and brand artwork printing are available in CMYK and PMS color options.

Q: What sizes are available?

A: We offer fully custom sizing for every product type. Share your dimensions and we build the mailer to fit exactly.

Q: Are poly mailers recyclable?

A: Yes, they are available. They are made from recycled polyethylene.

Q: What products can be shipped in poly mailers?

A: All the Clothing, accessories, cosmetics, jewelry, subscription items, and any soft or lightweight retail product ship in poly mailer bags.

Box Style Custom Poly Mailers
Brand Name Expert Custom Boxes
Printing CMYK, PMS, No Printing
Material 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, White Cardboard, Rigid
Quantities Starting as low as 100 units
Coating Gloss, Matte and Spot UV
Finishing Spot UV, Embossing, Debossing, Gold and Silver Foil Stamping
Included Options Perforation, Die Cutting, Gluing, Scoring
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 5 - 7 Business Days, Rush Available
Shipping Free Shipping at Your Doorstep

Materials & Add-ons

Cardstock

Cardstock

Cardstock forms the base material for most retail boxes, folding cartons, and product packaging. They are available in different thicknesses including 14pt, 16pt, 18pt and 24pt. Each thickness range provides the right balance of strength, print quality, and cost for your project

kraft stock

Kraft (Recycleable)

Natural, unbleached recyclable kraft stock offering exceptional durability and an earthy, eco-conscious aesthetic for eco-friendly custom packaging solutions available in multiple thicknesses.

Corrugated

Corrugated

Corrugated stocks are used for shipping and ready-to-sell packaging. These stocks consist of fluted sheets (E-flute, B-flute) placed between two liner boards, which gives them reliable durability. Most corrugated material is recyclable, keeping the environment clean and reducing extra packaging costs

Rigid

Rigid Board (36pt / 48pt)

Extra-thick and non-folding board wrapped with decorative paper or fabric for a magazine-quality finish. Delivers unmatched structural strength for high-value products.

Offset Printing

Offset Printing

The high-quality printing method that uses plates for precise color matching. It delivers consistent, professional results across thousands of units.

Digital Printing

Digital Printing

The plate-free and cost-effective printing method, and is ideal for prototypes, short runs, and quick-turnaround projects.

Screen Printing

Screen Printing

A simple screen printing process where ink is pressed through a mesh screen directly onto the material. It offers low setup costs for small orders, high ink coverage on dark or textured packaging, and vibrant results for simple, bold designs.

Pantone colors

Pantone Special Colors

Precise, consistent color matching that eliminates color variation risks common with standard CMYK printing. Essential for brands with established and strict color identities.

food ink

Eco-Friendly Inks (Soy/Vegetable & Water-based)

These are low-VOC and sustainably sourced inks that deliver vibrant, eco-conscious color. This ink is derived from renewable resources that support circular packaging goals.

Fluorescent Colors

Fluorescent Colors

These are low-VOC and sustainably sourced inks that deliver vibrant, eco-conscious color. This ink is derived from renewable resources that support circular packaging goals.

Gloss lamination

Gloss Lamination

A reflective lamination film that increases color intensity and provides an elegant and shiny appearance to printed packages.

Matte Lamination

Matte Lamination

A smooth and non-glare laminated film offering a modern and elegant look. This type of lamination offers minimal glare, thus making text and images more readable.

Soft Touch Lamination

Soft Touch Lamination

Velvety-textured coating that adds a premium, tactile feel that resists fingerprints and glare while feeling luxurious to the touch

Anti Scratch Lamination

Anti Scratch Lamination

A scratch-resistant BOPP film designed to resist scratches on packaging during transportation and handling.

PU Foam Insert

PU Foam Insert

Protect your products in style with PU foam inserts designed for a perfect, snug fit. This durable, shock-absorbing cushioning ensures safe transit while giving your packaging a sleek, professional, high-end unboxing feel.

EVA Foam Insert

EVA Foam Insert

Give your products reliable protection with EVA foam inserts tailored to fit every contour. Lightweight yet durable, it shields against shock during transit, adding a clean and premium touch to your packaging.

EPE

EPE Foam Insert

Keep your products safe and secure with custom EPE foam inserts engineered for a precise, snug fit. This flexible, impact-resistant cushioning protects against bumps, adding a neat, organized, high-quality feel to your packaging.

Card Insert

Card Insert

Add a polished finishing touch with a card insert designed to fit your packaging perfectly. Sturdy and versatile, it keeps products secure and organized while creating a clean, professional look.

Corrugated Insert

Corrugated Insert

Add sturdy protection with a corrugated insert designed to fit your packaging perfectly. This durable, lightweight material keeps products secure during transit while giving your brand a clean and eco-friendly presentation.

Gold Foil Stamping

Gold Foiling

Give your packaging a high-end aesthetic appeal with a luxurious gold foil finish. The rich metallic shine adds premium shimmer and elevated brand appeal, creating a striking, high-end unboxing experience customers will notice and remember.

Silver Foil Stamping

Silver Foiling

Elevate your packaging with a sleek silver foil finish that brings sharp, modern shine and premium sophistication to every product. Customers will instantly notice the polished, eye-catching detail that makes your brand feel elevated.

Copper Foil Stamping

Copper Foiling

Add a touch of warmth and character with a copper foil finish that turns ordinary packaging into a standout statement piece. Its earthy, radiant glow gives your brand a distinctive, artisanal edge.

Holographic Foil Stamping

Holographic Foiling

Turn your packaging into a color-changing experience with holographic foiling that shifts and shimmers with depth and light from every 3D angle. This bold, futuristic effect creates a playful, premium feel your brand deserves.

Embossing

Embossing

Embossing technique creating raised designs for a premium 3D look, adding an artisanal touch to logos and text.

Debossing

Debossing

In this process, a design, logo, or text is pressed into the surface of the packaging material, creating a recessed effect.

Spot Gloss UV

Spot Gloss UV

UV coating applied to a specific area for targeted shine and contrast, drawing the eye to logos, text, and graphic details

Die Cut Window

Die Cut Window

Give your packaging a premium look with a custom die cut window that lets your product shine through. This eye-catching feature boosts shelf appeal and builds customer trust.

PVC Window

PVC Window

Die-cut shape layered with clear film that showcases the product inside. It builds customer trust by allowing visual inspection before purchase

Ribbon

Ribbon

Decorative elements to give a gift-worthy finishing touch to your product. Available in different material options, widths, and colors.

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