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Custom Poly Mailers

Custom poly mailers are lightweight and durable. They are built to ship your products safely and professionally. At Expert Custom Boxes, we produce branded poly mailers exactly as your brand needs. Waterproof, tear-resistant, and fully printed with your logo and artwork. These mailers protect your products and promote your brand with every single delivery. 

 

  • Description

  • Frequently Asked Questions

  • Specification

Shipping is a brand moment. Every order that leaves your warehouse is an opportunity to make an impression. All before your customer even opens the package. Custom poly mailers turn that moment into a marketing tool. Lightweight, waterproof, fully branded, and built to survive every stage of the delivery chain.

At Expert Custom Boxes, we produce custom printed poly mailers for e-commerce brands, clothing sellers, subscription businesses, and retail operations across the US. Every mailer is built to your exact size with your logo, your colors, and your brand identity printed clearly on every surface.

 

Why Choose Custom Poly Mailers?

Poly mailer bags are the most practical shipping solution for soft goods and lightweight products. Here is why so many e-commerce brands make them their default:

  • Lightweight construction keeps shipping costs lower than box-based alternatives.

  • The durable material resists tearing and puncturing during delivery.

  • A waterproof surface protects contents from environmental impacts.

  • The Tear resistant construction handles rough sorting.

  • Tamper evident self-seal closure gives customers confidence in product security.

  • Cost effective per-unit pricing makes them ideal for high-volume shipping operations.

According to industry data, switching from boxes to poly mailers for eligible products reduces per-shipment packaging costs by up to 40 percent. For high-volume ecommerce sellers, that saves compounds quickly.

 

Premium Materials for Maximum Protection

Every waterproof poly mailer we produce is made from high-quality polyethylene film. Here is what we offer:

Material

Best For

LDPE

Standard e-commerce and retail shipping mailers

Co-Extruded Polyethylene

Extra durability for heavier or sharper products

Recycled Polyethylene

Eco-friendly and sustainable brand commitments

Virgin PE

Maximum clarity and print quality for premium brands

Eco-friendly poly mailers made from recycled polyethylene are growing in demand as more US ecommerce brands commit to reducing their environmental footprint without increasing shipping costs.

 

Fully Customizable Poly Mailers

Every poly mailer with logo order at Expert Custom Boxes is built around your brand. Here is what you can personalize:

  • Custom sizes from small accessory mailers to large apparel bags.

  • Custom shapes including standard rectangular and specialty formats.

  • CMYK full-color printing for vivid and detailed brand artwork.

  • PMS color matching for precise brand color accuracy.

  • Gloss finish for a bright and eye-catching exterior surface.

  • Matte finish for a refined and understated premium look.

  • Inside printing for a branded reveal when customers open the mailer.

  • Outside printing with full surface coverage for maximum brand visibility.

  • Single adhesive strip for standard closure.

  • Double adhesive strip for returns-friendly packaging.

Personalized poly mailers with inside printing are especially popular for subscription brands and boutique clothing sellers where the opening experience is part of the product value.

 

Industries We Serve

Custom shipping mailers work across a wide range of product categories:

Industry

Products Shipped

Fashion and apparel

T-shirts and clothing

Beauty and cosmetics

Skincare and makeup accessories

Subscription boxes

Monthly curated product deliveries

Jewelry

Small accessories and jewelry items

E-commerce stores

Any soft or lightweight retail product

Retail brands

Direct-to-customer and retail fulfilment

 

Available Customization Options

Feature

Options

Material

  • LDPE

  • Recycled PE

  • Virgin PE

Printing

  • CMYK

  • PMS

Finish

  • Gloss

  • Matte

Sizes

Fully custom

Thickness

2 Mil to 4 Mil

Closure

Single or Double Adhesive Strip

 

Benefits of Custom Poly Mailers

Branded poly mailers do more than ship a product. Here is the full business case:

  • Lower shipping costs compared to box-based alternatives

  • Better brand recognition through full surface custom printing

  • Enhanced customer experience with a clean and professional delivery

  • Moisture and waterproof protection throughout the delivery chain

  • Secure tamper-evident closure for customer confidence

  • Recyclable poly mailers available for eco-conscious brand positioning

 

Why Order From Expert Custom Boxes?

Here is what makes us the right partner for your poly mailing bags:

  • Free design support from our in-house creative team at no extra charge

  • Free shipping on qualifying orders across the continental United States

  • Low MOQ so brands can access wholesale quality easily

  • Fast turnaround with standard orders ready in ten to twelve business days

  • Wholesale pricing that scales as your order volume grows

  • Premium printing with sharp detail and accurate color matching

  • Sustainable material options for eco-focused brand requirements

Ready to make every shipment a brand moment worth remembering? Reach out to Expert Custom Boxes today and request your free quote for wholesale poly mailers built around your brand, your product, and your customers. Printed poly mailers that protect, impress, and deliver. Every single time.

 

Q: Are custom poly mailers waterproof?

A: Yes, every waterproof poly mailer we produce uses polyethylene film that is fully resistant to water and moisture throughout the delivery process.

Q: Can I print my logo on poly mailers?

A: Custom courier bags with full logo and brand artwork printing are available in CMYK and PMS color options.

Q: What sizes are available?

A: We offer fully custom sizing for every product type. Share your dimensions and we build the mailer to fit exactly.

Q: Are poly mailers recyclable?

A: Yes, they are available. They are made from recycled polyethylene.

Q: What products can be shipped in poly mailers?

A: All the Clothing, accessories, cosmetics, jewelry, subscription items, and any soft or lightweight retail product ship in poly mailer bags.

Dimensions Custom Shapes & Sizes
Printing CMYK, PMS, No Printing
Material 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, White Cardboard, Rigid
Quantities Starting as low as 100 units
Coating Gloss, Matte and Spot UV
Finishing Spot UV, Embossing, Debossing, Gold and Silver Foil Stamping
Included Options Perforation, Die Cutting, Gluing, Scoring
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 8 - 10 Business Days, Rush Available

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Our packaging experts will help turn your ideas or requirements into a perfectly designed reality
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